Air Force One Delays Worsen as Boeing Grapples with Technical Issues
The production of two new Air Force One aircraft by Boeing continues to face significant delays due to unresolved technical and certification issues, according to a recent government report. The report, released on August 3, 2026, stated that the design for the VC-25B cabin remains behind schedule because of numerous technical and certification problems.
The Air Force is working towards delivering the first aircraft in 2028 and the second in 2029, but the report warned that this timeline may be difficult to meet if unexpected work emerges or testing takes longer than expected. Boeing has agreed to shift the aircraft from FAA certification to a military certification process, which should help reduce risks during certification and flight testing.
The delays have resulted in inefficient engineering work and repeated changes to parts of the airplanes that Boeing had already begun modifying. The report also highlighted issues with wiring design and fabrication, structural modifications, and repairs needed for cracks found in structural stringers on both 747-8s. Additionally, a shortage of certified cockpit windshields and problems with passenger windows are creating further challenges.